STAND ALONE UPS SYSTEMS

MODULAR UPS SYSTEMS

BATTERIES & RECTIFIERS


SOLAR PRODUCTS


Conceptpower DPA 500

The modular UPS – now up to 3 MW

High efficiency scalibility

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Conceptpower-DPA 500-ThemodularUPS– now-up-to-3-MW

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Conceptpower DPA 500


  • The Concept of a Modular UPS
  • Product Overview
  • Performance Characteristics
  • Mechanical Design
  • The 100 kW Module

Battery Configuration

  • User Interface, Software and Connectivity MW
  • Maintenance and Service
  • Applications
  • Conclusions

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The Concept of a Modular UPS

  • Product Overview
  • Performance Characteristics
  • Mechanical Design
  • The 100 kW Module
  • Battery Configuration
  • User Interface, Software and Connectivity MW
  • Maintenance and Service
  • Applications
  • Conclusions

What to consider when selecting a UPS?

Why UPS is important?


UPS ultimate mission:

to secure continuity of a critical process by supplying uninterrupted, clean power to the critical load, maximizing availability.

  • Identified criticality level of a process dominates also the infrastructure design:
  • Sets the requirements for electrical power infrastructure around it.
  • Defines the levels of reliability and availability that needs to be achieved.
  • Defines the level of reasonable investment.


The concept of modular UPS


What makes it so unique

 

  • Modular design allows the power protection capacity to be added when needed to meet the existing demand, instead total up front deployment.
  • Standardized modular design allows changes to such fundamentals as load criticality thus needed protection level, installed power quantity and density.
  • Modular designs typically include the ability to add redundancy which increases significantly the system availability.
  • Until now, the advantages of modularity have been available with up to 50kVA modules for the mid range power sector, only up to 1.2 MW systems.
  • ABB is now ready to take it one step further....


High power modular UPS


All True Modular system benefits now available in MW range


– ABB is now ready to take it one step further.....

 

– Scalable power in 100 kW steps.

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Decentralized Parallel Architecture (DPA™)


– Secures the highest level of availability through having true redundancy across modules.


Unique solution with superior benefits


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Pay as you grow

Scalability and future upgradability guaranteed with true modular architecture

Minimize the total cost of ownership

• Up to 96% efficiency ensures also OpEx can be minimized as result of reduced energy losses and costs for electricity

Increase reliability

• Reliable double conversion topology and redundancy across modules, makes the system fault proof

Maximize availability

• Separate battery arrangement allow full redundancy thanks to module dedicated batteries

• Easy and fast to service: short MTTR thanks to on-line swappable modules.

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  • The Concept of a Modular UPS
  • Product Overview
  • Performance Characteristics
  • Mechanical Design
  • The 100 kW Module

Battery Configuration

  • User Interface, Software and Connectivity MW
  • Maintenance and Service
  • Applications
  • Conclusions
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True modularity with fault tolerant DPA™ architecture

  • 100 kW rated power module
  • Each module can operate fully independently, thanks to ABB’s Decentralized Paralleling Architecture (DPA™)
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  • 5 modules in a single DPA 500 frame

    – 500 kW secured power in only 1.5 m².
    – All modules are fully redundant with each other.
  • Bypass input breaker, battery fuse and output isolation switch for each module, dedicated.
  • System maintenance bypass switch as option.
  • Single and dual input feed supported.
  • Top and bottom cable entry supported
  • The frame supports both separate and common battery arrangement.
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Scalability: 100 – 500 kW in one frame

  • 6 frames can be further connected in parallel to achieve amazing 3 MW system total power.
  • Multiple benefits follow from the advanced scalability:
    – Adding capacity to system is easy.
    – Adding redundancy to increase availability and reliability becomes easy.

    – Standardizing UPS system to serve load segments of different sizes is reality.

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  • The Concept of a Modular UPS
  • Product Overview
  • Performance Characteristics
  • Mechanical Design
  • The 100 kW Module
  • Battery Configuration
  • User Interface, Software and ConnectivityMW
  • Maintenance and Service
  • Applications
  • Conclusions

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Technical Highlights

Classification IEC/EN 62040-3 VFI-SS-111
Working mode on-line double conversion
Module power rating 100 kW
Maximum power per frame 500 kW
Paralleling 5 modules per frame ⁄ 6 frames
System Power Range 100 kW – 3 MW
Maximum power (N+1) 2.9 MW
Output power factor 1.0
Efficiency in double conversion up to 96 %
Efficiency in eco-mode > 99%
Footprint 1.49 m²
Power density per m² up to 335 kW/m²
Maximum weight w/out batteries 975 kg
Module weight 55 + 54 kg (100 kW)
Input current distortion THDI < 3.5 %
Input power factor (PF) 0.99
Back – feed protection standard in each module.

 
   
   
   

Top-of-the-line Performance

High double conversion efficiency

– High efficiency reaching - and exceeding 96%

– Having the curve flat means that high efficiency is reached already at low load levels


efficiency graph

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  • The Concept of a Modular UPS
  • Product Overview
  • Performance Characteristics
  • Mechanical Design
  • The 100 kW Module
  • Battery Configuration
  • User Interface, Software and ConnectivityMW
  • Maintenance and Service
  • Applications
  • Conclusions

Mechanical construction highlights

  • Very compact design occupying less space
    • Very compact design occupying less space
  • Small weight
    • Empty frame = 430 kg; fully equipped (500kW) = 975 kg
  • Top / bottom cable entry and front serviceable
  • Single and dual feed supported
  • Separate and common batteries supported
  • Terminal bus-bars with a lot of space around them
  • Smart module mechanical design allows easy servicing
    >• Split module makes sure the weight of each part is reasonable active module = 55 kg, passive module = 54 kg
  • >MBS on frame level (optional)
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All included

  • The Concept of a Modular UPS
  • Up to 5 × 100 kW online swappable DPA UPS modules
  • Module dedicated output isolation switch, static bypass and battery fuses
  • I ⁄ O with top or bottom cable entry (as standard)
  • Single or dual input feed
  • Common or separate battery connection
  • Maintenance bypass switch (optional)
  • Communications interface
  • System display

Frame - Mechanical Construction


Compact and front serviceable

Front

Back

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back cabinet image;

Compact and space saving cabinet occupies only 1.5 m2 footprint Only front access needed for installation and service!

Frame - Mechanical Construction

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Dimensions and Clearances

  • Dimensions in mm
  • Width = 1580
  • Height = 1975
  • Depth = 940
  • 1.5 m2 footprint!
  • Frame weight < 500kg
  • Clearances in mm
  • Front 900 mm
  • Back 200 mm (air outlet)

Frame - Mechanical Construction

Frame - Mechanical Construction

 

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Frame - Mechanical Construction

Top entry

Top view

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Frame - Mechanical Construction

Bottom entry

Bottom view

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  • The Concept of a Modular UPS
  • Product Overview
  • Performance Characteristics
  • Mechanical Design
  • The 100 kW Module
  • Battery Configuration
  • User Interface, Software and Connectivity MW
  • Maintenance and Service
  • Applications
  • Conclusions

Conceptpower DPA 500 – Electrically

Double Conversion True Modular UPS

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Double Conversion True Modular UPS :

 

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Each 100 kW module is a complete UPS:

 

  • IGBT rectifier and inverter
  • Control logic and display
  • Battery converter
  • Static bypass switch
  • Inbuilt back-feed protection

Module ­ Mechanical Construction

Very compact

Dimensions, H x W x D = 178(4HU) x 710 x 750 mm

Weight 55 kg

Weight 54 kg

compact rectifiers compact rectifiers
– Rectifier, booster, inverter, – Static bypass switch
– Battery charger – Input and output filters
– Logic control – Back­feed protection
– User interface (DPA mimic diagram + display) – Output contactor

Module ­ Mechanical Construction

Front and Back View

Front

Back

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  • Robust design
  • Strong and practical handles
  • Error proof: impossible to slide in the modules into wrong position
  • Smart connectors allow the Online Swapping of modules
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  • The Concept of a Modular UPS
  • Product Overview
  • Performance Characteristics
  • Mechanical Design
  • The 100 kW Module
  • Battery Configuration
  • User Interface, Software and Connectivity MW
  • Maintenance and Service
  • Applications
  • Conclusions

Flexible runtime configuration

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Flexibility in battery configuration

Number of battery blocks selectable from 40­50

• Batteries can be sized for exact match

• Straightforward re­use batteries of old, replaced UPS

Most common battery runtimes with standard configuration

• The line­and-match battery cabinet supports

– 2x50x28Ah ⋅ 5­6 min @ 100 kW load

– 3x40x28Ah ⋅ 8­9 min @ 100 kW load

• Longer autonomies supported thanks to the strong battery charger (up to 60A charging capacity at full 100% nominal load

Separate and common battery arrangement supported

• Separate battery arrangement allow full redundancy thanks to module dedicated batteries

•Common battery arrangement for lower battery costs

Options

Battery cabinet

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Each battery cabinet provides up to 8­9 minutes backup time @ 100kW

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  • The Concept of a Modular UPS
  • Product Overview
  • Performance Characteristics
  • Mechanical Design
  • The 100 kW Module
  • Battery Configuration
  • User Interface, Software and Connectivity MW
  • Maintenance and Service
  • Applications
  • Conclusions

System Display

Graphical Touchscreen Display

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Features

  • 7”” touchscreen interface
  • Interactive mimic diagram
  • Colored and graphical display
  • Integrated buzzer for alarms
  • 13 languages selection
  • Extended events log (1000 events)

System Display

Graphical Touchscreen Display

 

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System Display

Navigation Screen

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Graphical Touchscreen Display

Line-and-match battery cabinets

  • Frame integrated system maintenance bypass switch
  • Selection of software and connectivity options including:
    • Mechanical Design
    • The 100 kW Module
    • Battery Configuration
  • Hardened packaging (wooden box)
  • Maintenance and Service
  • Applications<
  • Conclusions

Connectivity

Options and possibilities

 

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  • The Concept of a Modular UPS
  • Product Overview
  • Performance Characteristics
  • Mechanical Design
  • The 100 kW Module
  • Battery Configuration
  • User Interface, Software and Connectivity MW
  • Maintenance and Service
  • Applications
  • Conclusions

Straightforward service concept

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  • The Concept of a Modular UPS
  • Product Overview
  • Performance Characteristics
  • Mechanical Design
  • The 100 kW Module<
  • Battery Configuration
  • User Interface, Software and Connectivity MW
  • >Maintenance and Service
  • Applications
  • Conclusions<
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Straightforward service concept

Modular concept benefits for maintenance and service

  • Limited spare parts inventory in quantities, different articles and total value
  • Standardized service practices
  • Minimized risk for human errors

UPS service with ABB’s online swappable modules:

  • Concurrent preventative maintenance by swapping modules
  • Concurrent repair by swapping a module

PA 500 frame mechanical design allows for efficient and safe servicing

  • Front access only needed for maintenance and service
  • Smart connectors allow for safe handling of modules

Designed to secure continuity of critical operations

 

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  • Large datacenters
  • Mid-sized datacenters
  • Server rooms and other IT applications
  • Healthcare
  • Industry automation processes
  • Other critical applications

Allows for standardization of power protection concept

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  • Modular scalability enables the users with various types and sizeOptimize the solution according to the needs of each data center or each load segment
  • Optimize the solution according to the needs of each data center or each load segment
  • Increase the system availability and gain savings due to simple and standardized power protection concept
  • Streamline and simplify service concept, which minimizes chances for error, is cost efficient and maximizes availability.
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modular

Allows for standardization of power protection concept

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Datacenter Application

Scalability example – distributed end-of-row concept

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Datacenter Application

Scalability example – distributed end-of-row Tier IV

 

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Scalability example – centralized Tier IV

 

Stage 1 – 4x300kW (A and B feeds)

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Stage 2 – 6x500kW (A and B feeds)

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  • The Concept of a Modular UPS
  • Product Overview
  • Performance Characteristics
  • Mechanical Design
  • The 100 kW Module
  • Battery Configuration
  • User Interface, Software and Connectivity MW
  • Maintenance and Service
  • Applications
  • Conclusions

Advantages of the modular UPS concept

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• Combines the right-sizing approach with scalability,

• Pay-as-you-grow solution lowers your capital costs and increases utilization rates

• Innovative technology allows for maximal power density that frees space for other critical equipment.

 
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• Electrical and physical modularity allows for rapid installation with minimal engineering.

• Same product and technology base can be selected to match the needs of each data center and each load segment.

 
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• Modular architecture allows for implementation of simple and standardized power protection and service concept across installations.

• On-line swappable modularity ensures need for scheduled and unscheduled downtime is minimized.

 
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• With efficiency of 96% in double conversion and 99% in ECO mode, the operating costs can be >40% less compared to UPS of previous generation.

• Increased availability and load uptime result in increased utilization.

 

Highest availability – lowest cost of ownership

Vertical scalability: one to five modules in one single cabinet

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Vertical scalability: one to five modules in one single cabinet

Highest availability – Zero down time

Lowest total cost of ownership (TCO)

• True redundancy with fault tolerant DPA architecture.

• Modular architecture: optimized initial investment – Pay as you grow.

• Compact size and small footprint.

• Fast and easy maintenance without downtime with Online Swappable Modules (OSM).

• Reduced energy losses with high double conversion efficiency, 96% (Eco-Mode >99%).

• True scalability; flexible power upgrades and downgrades (100kW steps)

• Concurrent, easy and fast maintenance.

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